How to install an Armoured Cable Gland ? - Yueqing Jixiang Connector Co. , Ltd.
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How to install an Armoured Cable Gland ?

Aug 10, 2023

The Armoured Cable Gland, also called SWA cable gland, is applied for terminating steel-wire armoured (SWA) cables and providing earthing, grounding, insulation and strain relief.
Due to the SWA cable being heavy and extremely difficult to bend, it is always found in underground systems, power networks and cable ducting.
It’s important to choose a high quality Armoured Cable Gland and ensure it can be used in the same harsh environment.

Before you using an armoured cable gland, noted to ask yourself these questions:

Select the correct type of Armoured Cable Gland, consider:
Type and size of the armour braid
Is the armoured cable gland be situated in a safe or hazardous zone
Is the pressure rating of the armoured cable gland size you’ve picked high enough for your application needs?
Other factors to consider are if the surrounding area is damp, dusty or any gases or corrosive materials around

Select the correct size of Armoured Cable Gland, consider:
Diameter of cable inner bedding
Diameter of cable lead covering
Is the armoured cable gland size wire hole diameter large enough to accommodate all the cables in the specific system?
Is the armoured cable gland size mounting hold diameter large enough for your cable gland?
Is the armoured cable gland size and depth thread metric or PG?
After selecting the suitable Armoured Cable Gland, you can start the installation.

How to Fit an Armoured Cable Gland?
Get these tools ready: a pair of quality wire cutters or a hacksaw, suitably sized spanners
And switch off all electrical equipment and disconnect any live wires.

The fitting process is as follows:

Step 1. Unscrewing the armoured cable gland
Unscrewing each parts of the armoured cable gland in the correct order, convenient for later use
Step 2. Fit the PVC shroud
The PVC shroud is used to provide a cover for the armoured cable gland for aesthetic and protection reasons. Cut the end off the protective cover and slide this onto the wire, make sure it is facing the correct way!
Step 3. Remove the protective sheath of the cable
Simply slice this with a suitable knife, remove the protective sheath, the length depends on the type of the armoured cable gland you’re using, you can find the steel wires sticking out.

Step 4. Strip the armouring layers
You use a hacksaw you can lightly score the steel wire and then bend it back and forth to break it off. Regarding the thin SWA cable, you can use side cutters.

Step 5. Fit the outer seal nut, body and anyway clamping ring
Screw the outer seal nut and body together, slide the SWA cable through them and anyway clamp the ring.
Step 6. Fit the armoured clamping cone
Fit the cone of the cable gland between the inner insulation and armouring. The steel wires need flaring slightly. Make sure these lay over the cone and do not enter it as this can cause damage to the inner insulation.

Step 7. Use your spanners to tighten each gland part
Slide up the Anyway Clamping Ring, screw the body back to the cone, thereby forcing the anyway clamping ring up the cone and trapping the wires in place
Step 8. Tighten the lock nut
Seal the back of the armoured cable gland by applying the lock nut. These compress the internal sealing against the outer insulation, making the armoured cable gland watertight.
Slide the PVC shroud over the gland and you have successfully terminated a wire at an appliance/ box.

Conclusion
This is your step-by-step guide on how to install armored cable glands. These are only the essential information you need to know about armoured cable glands.
If there are any more questions or inquire about armoured cable glands, please feel free to contact Jixiang Connector.

 

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Explosion-proof Cable Gland for Hazardous Area
Explosion-proof Cable Gland for Hazardous Area
The Explosion-proof Cable Gland also known as cable connector that facilitate barrier penetration and offer sealing protection and can be utilized with probes, wires, power, and signaling cables. It is very necessary to know some basic knowledge about Explosion-proof Cable Gland: Hazardous Area Classification The Explosion-proof Cable Gland are an essential part of the wide range of electrical explosion protection equipment and prevent the occurrence of sparks or arcs which could lead to an explosion. Firstly, we need to know three necessary components for an explosion to occur: 1.Flammable Substance– this needs to be present in a relatively high quantity to produce an explosive mixture (e.g. gas, vapours, mists and dusts). 2.Oxygen – oxygen is required in high quantities and in combination with the flammable substance to produce an explosive atmosphere. 3.Ignition Source– a spark or high heat must also be present. Fundamentally, for an explosion to take place, flammable or explosive gases, vapours, mists or dusts will be present. Then, the level of risk of an explosion is based on the frequency and duration of the occurrence of an explosive atmosphere. Hazardous areas are classified into zones based on an assessment of the frequency of the occurrence and duration of an explosive gas atmosphere, as follows:
ATEX Zone Danger / Protection Level Ex Safety Category Required
Gas Dust
Zone 0 Zone 20 Constant danger/Very high. Explosive hazard always present. Category 1 equipment.
Zone 1 Zone 21 Potential danger/high. Explosive hazard occasionally present during normal working practices. Minimum of Category 2 equipment.
Zone 2 Zone 22 Minor danger/normal. Explosive hazard not likely or only for short periods Minimum of Category 3 equipment
As a result, you really have to be conscious of the hazardous area zone classifications when you selecting Explosion-proof Cable Gland, as the “zone” governs the level of protection and precaution required. Hazardous Area Directives for Explosion-proof Cable Gland ATEX When Explosion-proof Cable Gland is intended for use in a hazardous area, the Explosion-proof Cable Gland must be ATEX certified as required by the EU directive 94/9/EC. The ATEX directive requires the Explosion-proof Cable Gland to be marked with the CE mark, then followed by the serial number of the Notified Body. The Explosion-proof Cable Gland will also bear the Ex logo and then a series of codes, to define its approval rating: Within Europe ATEX certification of Explosion-proof Cable Gland for use in potentially hazardous atmospheres is compulsory. Jixiang’s Explosion-proof Cable Gland available in different materials as per the need such as brass, stainless steel and nickel plated brass. Any question or inquire about the suitable Explosion-proof Cable Gland for hazardous areas, welcome to contact us!
New Product Launch - IP68 Waterproof Cable Connector
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Why use an adaptor or reducer?
Why use an adaptor or reducer?
When cable glands secure a cable to a piece of equipment, sometimes, there will have compatibility problems happened. For example, the thread diameters or thread types of some system components differ from those that were originally intended. That’s when you need an adaptor or reducer. Reducer and adaptor are provided a means of connection between equipment and cable glands with dissimilar thread types or thread sizes. The different between adaptor and reducer is an enlarger are used when the cable gland has a larger connection thread than the thread hole on the device. Oppositely, a reducer are used when the cable gland has a smaller connection thread than the thread hole on the piece of equipment. The advantage of using an adaptor or reducer is there no costly and complicated conversions or retrofitting and save you money and work. Reducer and adaptor are simple, screw-in devices to assist equipment in creating a seal that can resist dripping water or high water pressure, even some high standard adaptor and reducer can also be used to prevent entry of flammable gas into equipment enclosures in hazardous areas. Jixiang provide high quality reducer and adaptor are made of Nickle plated brass or stainless steel. And circle or hexagon is available for easy installation. Reducer and adaptor are come complete with a O-ring seal for male threads. The O-ring is located within a recess on the face of the product, helping to protect the O-ring from environmental damage and ensuring it is not displaced during installation. Any questions or inquires, please feel free to contact us.
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